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31.
January
2017.
“Zone 2” reach trucks to handle flammable solvents at Kommerling UK
Dear Editor,
Please find below the latest press release from Pyroban.
SHOREHAM, UK | JANUARY 2017
“Zone 2” reach trucks to handle flammable solvents at Kommerling UK
Kommerling UK has improved safety and productivity at its Lancashire (UK) site with a new fleet of explosion protected forklifts. A switch from a “Zone 1” reach truck to “Zone 2” has also helped to greatly reduce costs.
“We are storing a variety of flammable, solvent based materials in IBC containers, plus 200 litre and 25 litre drums, to be used in our manufacturing process,” says Mick Ollerton, Warehouse Manager at the Kommerling site in Preston. The company’s main activity at the site is the manufacture of the CILBOND range of high-performance primers and bonding agents for automotive applications.
To ensure maximum safety, the company has recently introduced four new explosion protected reach trucks to the raw materials warehouse which is formally classified as a Zone 2 hazardous area. Undergoing a complete explosion protection conversion by Pyroban®, the UniCarriers TERGO® reach trucks now feature system6000™ to ensure they cannot be the source of ignition if a flammable vapour is accidentally present.
Pyroban’s system6000 detects the wide range of potential hazards using pellistor based gas/vapour sensing technology. The system warns the operator and safely shuts the reach trucks down when any vapour starts to approach dangerous levels. In addition, the reach trucks are used in the finished goods store where there is also a mixture of different flashpoints, temperature classes and material characteristics.
Most of the truck components have been re-housed by Pyroban into restricted breathing enclosures and the forks are clad in stainless steel. To ensure the motors, brakes, electrics and other components remain below the auto-ignition temperature of the flammable solvents there is surface temperature cooling to T4 (135°C). The trucks are also fitted with a fleet management system also protected by Pyroban.
The new reach trucks replace an older fleet which featured an earlier Pyroban system. Mick Ollerton, who has been at the site for over 25 years, explains “We were happy with the previous system5000 approach from Pyroban, as it shuts down the truck if a gas or vapour is detected leaving it in a totally safe condition.” The site previously also had one reach truck with a higher level of protection for Zone 1.
“Through risk assessments and a small change to our process, we were able to replace the Zone 1 truck with a new Zone 2 truck,” says Mick. “By doing this, we have reduced the overall cost of ownership of the fleet and also improved safety by being able to alert operators to a problem.”
“Safety is the top priority for Kommerling, but it was also important to identify the right trucks for this particular application,” explains Alex Grice, Sales Executive for UniCarriers UK Ltd. “Working with Pyroban, we have been able to deliver a cost-effective reach truck which not only works and manoeuvres well in the narrow warehouse aisles, but is also safe and compliant with relevant legislation.”
Certified with gas groups IIA and IIB, the new explosion protected reach trucks have full CE approval in accordance with the ATEX 2014/34/EU Directive and EN 1755:2000+A2:2013 standard. There is also written consent from UniCarriers in line with ISO 3691-1:2011.
Pyroban will carry out Ex-ASA inspections annually on the new reach trucks under the user requirements of EN60079/17, to make sure that the integrity and safety is maintained throughout the life of the fleet. Service engineers have also been specially trained to ensure that systems are regularly serviced and maintained in accordance with the handbook to prevent safety being compromised.
Kommerling has also enhanced safety in “safe areas” adjacent to the Zone 2 hazardous areas by using Pyroban’s Gascheka duo™. The gas detection and shutdown control solution has been fitted to a UniCarriers electric counterbalance forklift used for marshalling duties, mainly outdoors.
Visit www.pyroban.com.
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NOTES TO EDITORS
Pyroban Ltd provides explosion protection safety solutions for industry world-wide. The company was founded in 1972 with manufacturing facilities in the UK, the Netherlands, Asia-Pacific and China with regional sales and service centres.
Pyroban Ltd is a wholly owned division of Caterpillar Inc.
Kommerling UK is the UK’s only developer and manufacturer of high performance rubber to metal, rubber to plastic, rubber to fabric and rubber to glass bonding agents for high performance automotive and industrial applications, including anti-vibration, hoses, belting and friction products. The company sells its products in over 50 countries through a network of distributors.
UniCarriers is a globally active developer and manufacturer of industrial trucks. Its versatile, customisable transport solutions for logistics and warehouses are produced at its production facilities in Sweden and Spain . Its vehicles are sold to end customers by an experienced team of sales experts. Its main customers are in the food production and logistics, pharmaceuticals, distribution and manufacturing industries.
If you require any further information please contact me
Hannah Patterson
+44 (0) 1903 207408
hannah@molokini.co.uk
MOLOKINI MARKETING LTD
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Manufacturing Industry
Trade, Transport & the Supply Chain